FISIA BABCOCK ENVIRONMENT

FISIA BABCOCK ENVIRONMENT
Your Partner For Energy-from-Waste Technology We make the World a CLEANER Place

3. Waste Market Situation 4. FBE - Grate Technology
1. FBE - The Company 2. Waste Management 3. Waste Market Situation 4. FBE - Grate Technology 5. FBE - Steam Generator Technology 6. FBE - Gas Cleaning Technology 7. References

FISIA BABCOCK ENVIRONMENT GmbH Fabrikstrasse 1 51641 Gummersbach
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Korzenie Firmy (Waste-to-Energy & Flue Gas Cleaning) 11 / 1999 09/2000
11/2002 (Waste-to-Energy & Flue Gas Cleaning) Noell- KRC Energie- und Umwelttechnik GmbH (Waste-to-Energy & Flue Gas Cleaning)

FISIA BABCOCK Environment GmbH
Struktura IMPREGILO S.p.A. (Share Capital € 718 million) Key Figures as per June 30, 2008 Order Backlog: mill. € Net Sales: mill. € Employees: 100 % IMPREGILO International Infrastructures N.V. 100 % FISIA BABCOCK Environment GmbH 100 %

Corporate Structure - Impregilo Zarejestrowany w Mediolan - Italy
IMPREGILO Group Kapitał akcyjny € 718 mill. Zarejestrowany w Mediolan - Italy Budownictwo Infrastruktura Konstrukcje Praca inżynieryjne (np.mosty, autostradu linie kolejowe, lotniska, szpitale, metro,..) Instalacje Oczyszczalnie ścieków Istalacje do termicznego przekształcania odpadów Systemy oczyszczania gazów spalinowych Koncesje Woda (produkcja i dystrybucja) Służba zdrowia (e.g. szpitale, kliniki) Transport publiczny (e.g. autostrady, porty lotnicze) Energia Business Sectors Obraz z dnia Portfel zamówień mill. € Dochód 1 322 mill. € Pracownicy 10 046

FISIA BABCOCK ENVIRONMENT GmbH
FBE jest dostawcą rozwiązań techniczno-technologicznych w ochronie środowiska FBE projektowanie i budowa instalacji do termicznego przekształcania odpadów oraz oczyszczania gazów spalinowych FBE powstała w 2002, łaczy i kontynuje know-how firm : Steinmüller, Deutsche Babcock Anlagen and Noell FBE pracujemy jako: Główny wykonawca Lider konsorcjum/ Partner Projektant , twórca dokumentacji projektowej, zarządzający inżynierią projektu Konsultant techniczy Dostawca kluczowych komponentów Partner transferu know-how Dostawca serwisu FBE działa w skali międzynarodowej, posiada ok obiektów referencyjnych

Value of Production IFRS-Figures in mill. €

Human Resources

Commercial Education 19%
Personnel Structure Non-Academics 44% Technical Education 81% Commercial Education 19% Academics 56% Technical Apprenticeship 11% Technicians 20 % Commercial Education 19% Engineers 50 %

Organisation Management Board Zapewnienie jakości Health-, Safety-
Environmental Management Waste to Energy Gas Cleaning Sprzedaż/ Zarządzanie ofertowaniem Inżynieria procesowa Process Engineering Zarządzanie projektem Prace projektowe Design Subcontracted Products Subcontracted Products Serwis Kompletacja dostaw Controlling / Księgowość/ Finanse Zasoby ludzkie / Organisation IT

Health & Safety Statistics 2004-2007
Managing Directors, Gummersbach, 10th of January 2008

Health & Safety-Award

Products & Technologies - Waste to Energy
Municipal and Commercial Solid Waste Incineration, RDF Incineration Grate systems Air cooled stepped moving grate system Air cooled roller grate system Water cooled moving grate system Steam generator Natural circulation High pressure/temperature Top or bottom supported Vertical, horizontal or lane arrangement Ash handling Process control systems Hazardous Waste Incineration Rotary kiln technology Secondary combustion chamber Steam generator Ash handling

Obiekty Referencyjne w Europie od 2003
Waste Technology Kristiansand Halmstad Joenkoeping Uddevalla Borlänge Riihimäki Århus Glostrup Ruhleben Hameln Oberhausen Rüdersdorf Herten Heringen Krefeld Mönkeloh Wuppertal Carriere Sur Seine Naples

Products & Technologies - Gas Cleaning Flue Gas Treatment Rüdersdorf
Downstream Power Plants Gas Cleaning Mannheim Absorber Flue gas desulphurisation (FGD) (single-loop absorber, dual-loop absorber, dry process, semi-dry spray scrubbing) NOx removal (SCR) Particulate removal (electrostatic precipitator, baghouse) Downstream Waste-to-Energy and Industry All state-of-the-art processes for removal of HCl, HF, SO2, NOx Particels und dust Heavy metals Dioxine and furanes Organic compounds Complete process chain as combination Flue Gas Treatment Rüdersdorf

Location of Major Reference Plants since 2003
Gas Cleaning DeNOx Esbierg DeNOx Fynsvaerket ESP Moorburg ESP Nünchritz ESP Neurath BoA2 ESP Karlsruhe ESP Mannheim Block 6 ESP Mannheim Block 9 FGD Datteln FGD Schkopau FGD Mannheim Block 6 FGD Mannheim Block 9 DeNOx +FGD Maasvlakte DeNOx Amer 9 DeNOx Hemweg 8 FGD Fusina DeNOx Torrevaldaliga FGD Alcudia Licensees in China FGD Puerto Coronel FGD Shuaibah

FISIA BABCOCK ENVIRONMENT GmbH Countries of Reference Plants (EfW / Gas Cleaning)
Germany Sweden Finland Canada Norway Poland Denmark Czech Republic Slovakian Republic Russia Belgium Luxembourg Netherlands Ukraine Austria Hungary South Korea Great Britain Bulgaria U.S.A. France Bosnia Japan Spain Switzerland Iran China Italy Bahrain Thailand Iraq Saudi Arabia Tunesia Singapore Greece Turkey Chile Brazil Egypt > over Units > Countries Australia

Waste Management - Challenges
Rising quantities of waste Steady rise of waste transportation Limited disposal facilities Increasing environmental pollution

Hierarchia zintegrowanego zarządzania gospodarką odpadową
Wytwarzać produkty o wydłużonym okresie życia Unikać używania w produkcji materiałów niebezpiecznych Produkować wyroby o zmniejszonej wadze i wymiarach Unikać wyrobów jednorazowego użytku np.. butelki zwrotne Wykorzystane produkty poddawać ponownemu przetworzeniu Kompstowanie biomasy, rozkład-fermentacja, odzysk energia Końcowy element systemu – ZUOK Tylko zmineralizowane odpady które nie oddziaływują na środowisko 1. Unikać i redukować 2. Ponownie używać 3. Recykling 4. Odzysk 5. Składowanie

Przekształcanie termiczne odpadów
Unieszkodliwianie niebezpiecznych i szkodliwych substancji Wytwarzanie tzw. Energii odnawialnej Efektywny proces wytwarzania energii elektrycznej / pary procesowej / ciepła Odzysk „surowców wtórnych” Wysokiej jakości producty/ materiał inertny / metale Redukcja emisji gazów cieplarnianych Unikanie emisji metanu ze składowiska Zmniejszenie zużycia paliw pierwotnych Produkcja bardzo niskoemisyjna przy bardzo restrykcyjnej kontroli Redukcja masy i objętości odpadów Mniej niż 5 % wsadu odpadów trafia na składowisko Element zrównoważonej gospodarki odpadowej “Odpady jako zasoby“

Składowania versus termiczne przekształcanie
Energy-from-Waste Składowanie CO2 CH4 (GWP 1) (GWP 23) (50-60 % organika) 25% Popiół 100% Strumienia odpadów Oddziaływanie na środowisko hydrogeologiczne Nawet przez > 40 lat przy bezpiecznym składowaniu 5% pozostałość po oczysczaniu spalin 70% Odzysk energii Emisja CH4 ze składowania jest 23 krotnie bardziej szkodliwa dla klimatu od emisji CO2 (GWP =1). CO2 z EfW pochodzące z % strumienia odpadów jest neutralne dla klimatu. GWP = Global Warming Potential

Energy-from-Waste - A Modern Concept for an Incineration Facility
Air Sorbents Combustion & Steam Production Flue gas cleaning Refuse Flue gas Clean gas Boiler ash Fly ash Steam Slag Energy recovery Treatment of residues Residues for landfill Recycled material District heat Electric power

Waste Management - Objectives of an Incineration Plant
to destruct the dioxins and other toxic organics at high temperatures to compensate the constantly changing physical waste characteristics, as well as the low and high heating values to obtain a good solids burnout and to achieve an inert and recyclable slag, free of harmful substances to obtain a good gaseous burnout and to achieve a flue gas with a minimised CO and Ctot content to reduce the fly ash quantity, which is enriched with harmful substances to achieve a high availability and low maintenance and operation costs

Energy-from-Waste Typical Layout for a Municipal Solid Waste Incineration Facility
30 5 29 3 33 6 7 32 4 14 15 19 28 31 33 24 1 8 10 25 12 16 17 18 20 22 27 2 26 9 11 34 13 23 21 1 Tipping Hall 2 Waste Bunker 3 Waste Crane 4 Boiler 5 Drum 6 Super Heater 7 Economiser 8 Feed Water Tank 9 Condensate Tank 10 Turbine 11 Feed Pumps 12 Centrifuge 13 Gypsum Container 14 Fabric Filter 1 15 Gas/Gas Heat Exchanger 1 16 HCl-Scrubber Stage 1 17 HCl-Scrubber Stage 2 18 SO2-Scrubber 19 Fabric Filter 2 20 Process Water Tank 21 Waste Water Treatment 22 Spent Absorbent Recycle Silo 23 ID-Fan 24 Gas/Gas Heat Exchanger 2 25 Steam Heat Exchanger 26 Ammonia Water Injection 27 Catalyst 28 Flue GasCooler 20 Emission Room 30 Stack 31 Adsorbent Silo 32 Adsorbent Injection 33 Limestone Silo 34 Ammonia Water Storage

Fisia Babcock Environment - Your Partner for Energy-from-Waste
FBE is highly specialized in Energy-from-Waste FBE is able to provide the complete technology chain from waste reception to the stack by in-house process know-how and management expertise as single-source provider FBE has experience for more than 40 years in engineering, supply and successful start-up of highly sophisticated EfW facilities FBE has built more than 500 units for Energy-from-Waste all over the world and is at present one of the market leader in Europe FBE has a leading-edge technology and keep abreast of the latest technical developments with continuous innovation FBE combines experience and competence with the ambition to develop the ideal solution for our partners in close co-operation tailor-made for the requirements of each individual project Fisia Babcock Environment - Your Partner for Energy-from-Waste

Energy-from-Waste Situation in Europe
Recycling Thermal Treatment Landfill Quelle: Eurostat 2006

Energy-from-Waste Market Tendencies in Europe
Market volume is growing in most European countries European directives for waste treatment support EfW Landfill taxes and restrictions in several countries In some countries subsidies for electricity from renewable waste fractions Market is clearly dominated by grate-based systems Gasification and pyrolysis systems failed Fluidised bed systems are used only in few cases for special wastes or waste fractions

Grate Incineration as the Leading Technology for EfW
Europe Japan USA Other Nations 810 Number of EfW Plants 59 31 15 2

1. FBE - The Company 2. Waste Management 3. Waste Market Situation 4. FBE - Grate Technology 5. FBE - Steam Generator Technology 6. FBE - Gas Cleaning Technology 7. Municipal Solid Waste Incineration Plant in Cologne/Germany

System Deutsche Babcock
The Grate Systems of FBE Roller Grate System Deutsche Babcock Moving Grate System Noell Moving Grate System Steinmueller Air-cooled Air- or water cooled Air- or water cooled

(Deutsche Babcock Anlagen)
Roller Grate System (Deutsche Babcock Anlagen) Worldwide more than 250 Units References up to 40 t/h

Step Moving Grate System (Noell)
Solution for small waste piles Optimized for water cooling

Step Moving Grate System (Steinmüller)
References up to 35 t/h capacity maximum capacity approx. 40 t/h Versatile application Water cooling possible for high calorific values Our most flexible and installed system

Grate Function - Steinmüller
ReturnStroke Central Position Forward Stroke 1 - Grate Drive 5 - Side Wear Plate 2 - Grate Carriage 6 - Grate Step 3 - Rocker Shaft 7 - Grate Module, moveable 4 - Raceway Grate Module, fixed

FBE Boiler System - earthquake resistant, if designed accordingly (top supported system) - no extra steel structure is required for the housing - complete water/steam-cooled body (tube-fin construction), incl. grate side walls and grate steps - no slagging on side walls due to water cooling (no air is required) - boiler can be executed vertically or horizontally - high temperature & high pressure experience - total optimized system for high efficiency with low flue gas exit temperatures - maintenance friendly, i.e. short outages, because boiler walls are easily accessible (only covered by insulation), pressure parts do not take up any additional weights, only few downcomers and these are within the boiler contours

Technology - Steam Generator
Steam Generator with natural circulation system Top or bottom supported Design: Vertically Horizontally Lane arrangement

Boiler Tube Protection - Cladding
- future oriented protective system for gas swept furnace walls against corrosion - high alloy weld material - application in the workshop or on site - suitable for the subsequent repair of tubes which have been wasted by corrosion - standard for furnace side walls, furnace roof and transition area at the end of the refractory - no refractory in furnaces when using high calorific fuels - more than 10 years of experience (fully cladded boiler more than 4 years)

Technology - Flue Gas Treatment
All state-of-the-art processes for removal of - HCI, HF, SO2, NOx - Particles and dust - Heavy metals - Dioxine and furanes - Organic compounds .

Principle Scheme of the Flue Gas Cleaning System for Halmstad

Pollutant Control Efficiencies of Flue Gas Treatment Components
Energy-from-Waste: Flue Gas Cleaning Pollutant Control Efficiencies of Flue Gas Treatment Components Boiler HCl- SO - Entrained Flow Clean Control Incineration 2 & ESP Scrubber Scrubber Absorber / Bag Filter Gas Efficiency HCl 8% 1% 88,2% 1,8% 0,8% 0,2% > 99,8% HF 40% 3% 10% 46% 0,6% 0,4% > 99,6% SO 30% 1% 1,5% 64% 1% 2,5% > 97,5% 2 Ash / Particulate 10% 88% 0,5% 0,3% 0,7% 0,5% > 99,5% Matter Cd, TI 11% 80% 3% 1,5% 4% 0,5% > 99,5% Hg 0,1% 0,4% 75% 13% 10,25% 1,25% > 98,5% Sb, As, Pb, Cr, Co, 67% 30% 1% 0,75% 1% 0,25% > 99,5% Cu, Mn, Ni, V, Sn PCDD / PCDF 7% 3,5% 87% 2,5% > 97,5%

Energy-from-Waste - A Modern Flue Gas Cleaning Concept
Ca(OH)2 D / F = ng/m³ STP dry Flue Gas from Boiler Activated Lignite Stack Sealing Air D / F = 0.1 ng/m³ STP dry Press. Air Press. Air Process Water Fabric Filter Flue Gas Cooler ID fan Recycle Stream Press. Air Boiler Ash Residue Silo

Emission Limit Value and Averaged Operational Level for
both FGC Concepts Semi Dry System Wet System ELV (Emission LIMIT value Safety margin Fluctuation margin Averaged operational value Fluctuation emission value during operation Fluctuation emission value during operation

MSW Incineration Plant Cologne
Location: Cologne, Germany Purchaser: Abfallverwertungs- und Entsorgungsgesellschaft (AVG) Year of Start Up: FBE Scope of Supply: Turn-key plant, incl. Waste sorting system, Firing system, Steam Generator, Flue Gas Cleaning, Turbine

Waste Sorting System Waste Bunker Emission Control and Stack Waste Fire Flue Gas Cleaning

Technical Data Wastes: household waste - bulky waste - industrial waste - non hazardous hospital waste Capacity: waste received: t / a waste incinerated: t / a Calorific value: kJ / kg Grate / furnace: Roller grate with parallel flow combustion Incineration lines: 4 Steam parameters: bar / 400°C Flue gas: 4 x Nm³ / h (dry) Steam production: t / a Gypsum: t / a Electricity production: kWh / a Filter dust: t / a District heating: kWh / a Slag: t / a

Glostrup / Denmark Location Copenhagen, Denmark Purchaser
I/S Vestforbraending Fuel Municipal Solid Waste Capacity 1 x 35 t/h Grate system Forward moving grate Start-up 2005 FBE Scope of supply Firing system Steam generator Flue gas cleaning (partly)

Oberhausen-Niederrhein / Germany
Location Oberhausen, Germany Purchaser Gemeinschafts- Müllverbrennungsanlage Niederrhein GmbH Fuel Municipal Solid Waste Capacity 1 x 25 t/h Grate system Roller grate Year of Start-up 2006 FBE Scope of Supply Firing system Steam Generator Electrostatic Precipitator

Jönköping / Sweden Location Jönköping, Sweden Purchaser
Jönköping Energi AB Fuel Municipal Solid Waste Capacity 1 x 22 t/h Grate system Forward moving grate (Water cooled) Year of Start-up 2006 FBE Scope of Supply Firing system Steam Generator

Herten / Germany Location Herten, Germany Purchaser RZR Herten II GmbH
Fuel Municipal Solid Waste Capacity 2 x 17.4 t/h Grate system Forward moving grate Year of Start-up 2008 FBE Scope of Supply Extension of existing plant by 2 new incineration lines on a Turn-key basis (incl. Grate, Boiler, Flue-Gas- Cleaning, Civil, Turbine)

Thank you for your attention!
For further information please do not hesitate to contact us. We can offer you tailor-made solutions, turnkey plants, and comprehensive services. We look forward to getting to know you and your requirements. FISIA BABCOCK ENVIRONMENT GmbH Fabrikstrasse 1 D Gummersbach/Germany Telefax: +49 / /

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